PROCESS EQUIPMENT FOR ICE CREAM PRODUCTION

SMALL SCALE START UP
  • ·   2 numbers of 100l ice cream mix preparation & batch pasteurization tanks with all accessories. 
  • ·         Liquid milk will be provided to the mix preparation tank & will heat up to 80 Degree C.
  • ·         The powder, sugar ingredients will be added by the same mixing tank.
  • ·         Ice Cream Mix homogenizer
  • ·         Ice cream aging Tanks
  • ·         Flavor Addition Tanks
  • ·         Ice cream Mix Freezer.
  • ·         Ice cream filling machine

"INVEST A AROUND 65LAKH FOR A HIGH QUALITY ITALIAN ICE CREAM PROCESS LINE FOR ABOVE CAPACITY "

Investment Required
Infrastructure
Financial Assistance
Business Insurance
Licenses and Incorporations
 Most of the processed food items are exempt from the purview of licensing under the Industries (Development and regulation) Act, 1951. Items reserved for small-scale sector and alcoholic beverages are an exception.
 Automatic approval for foreign equity of up to 100 percent is available for most of the processed food items. Approval for alcohol, beer and items reserved for small-scale sector is subject to certain conditions.
 Food processing industries are included in the list of priority sector for bank lending.
 Excise duty on processed fruit and vegetables has been brought down from 16 percent to zero level in the Budget of 2001-2002.
 Income tax holiday and other concessions have been announced in the Budget of 2004-2005 for certain food processing sectors.
 Licensing powers have been delegated to regional offices under Full Product Order, 1955.

Basic needs
 Sales tax registration—VAT No.
 PAN card for the business.
 Trade license.
 Food license from the health department.
Competition
The food processing sector is a highly fragmented industry. Many entrepreneurs in this industry are small in terms of production and operations and largely concentrated in the unorganized segment. This segment accounts for more than 70 percent of the output in terms of volume and 50 percent in terms of value.
Though the organized sector seems comparatively small, it is growing at a very fast pace. For a first generation entrepreneur to succeed, it’s critical to find the product gap in the market, offer differentiated products and packaging, and distribute and visualize. With the advent of organized retail, there is better opportunity to place the product closer to the consumer.
Word of mouth and first few happy customers/retailers will be the biggest advertisers. Attention to detail and listening to them will determine the success rate. While newspapers, radio and television will spread awareness about the product quickly, having a website
and a page on Facebook is a must. However, nothing can match ground promotion and product trials at outlets.
You Must Know
 All India Food Processing Association.
 Food Safety and Standards (Food Import) Regulations, 2011.
 Draft Food Safety and Standards Regulations, 2010.
 Manuals of methods of analysis for different food products.
 Standard for potable water.
 Food Safety and Standards Rules, 2011.
 Highlights of Legal Metrology Act, 2009.
Legal Metrology (Packaged Commodities) Rules, 2011.
 Plastic Waste (Management and Handling) Amendment.
Rules 2011
Gestation period for setting up a food processing unit is around six months to a year. It takes about three years to break even EBIDTA.
With an investment of Rs.20 to 40 lakh, a unit can generate a revenue of about Rs.1-5 crore in three to five years. Net profit of 10-15 percent can be expected during the initial period.

I


·         LOCATION OF HOMOGENIZER VARIES WITH EACH SYSTEM, BUT IN UHT PROCESS THERE ARE MAY BE AN ADVANTAGE AFTER HEATING.

·         HOMOGENIZATION CAN BE CARRIED OUT BEFORE AND AFTER THE UHT HEATING.
·         IF AFTER ARRANGEMENT IS ADOPTED, HOMOGENIZATION WILL COST MORE SINCE THE PROCESS CARRIED OUT ASEPTICALLY.

·         IT PREVENTS OR REVERS PROTIEN –PROTIEN AND FAT GLOBULE –PROTIEN AGGREGATION.IT ALSO RETRAVES THE FORAMATION OF SEDEMENTS OF HEAT PRECIPITATED PROTIEN.

·         ALSO IT IS ADVANTAGEOUS TO HOMOGENIZE THE PRODUCT AFTER STERLIZATION SINCE THIS ORDER PROVIDES ADDED HEAT STABILIT Y TO THE PROTIEN SYSTEM.

·         WHEATHER OR NOT HOMOGENIZER IS BEFORE OR AFTER THE HEATING SECTION THE MILK IS HOMOGENIZED IN THE SAME TEMPERATURE RANGE 70-80deg.C (158-185F)


Shell and Tube Heat Exchangers are one of the most popular types of exchanger due to the flexibility the designer has to allow for a wide range of pressures and temperatures
A shell and tube exchanger consists of a number of tubes mounted inside a cylindrical shell.  illustrates a typical unit that may be found in a petrochemical plant. Two fluids can exchange heat, one fluid flows over the outside of the tubes while the second fluid flows through the tubes. The fluids can be single or two phase and can flow in a parallel or a cross/counter flow arrangement.

The shell and tube exchanger consists of four major parts:
  • Front Header—this is where the fluid enters the tubeside of the exchanger. It is sometimes referred to as the Stationary Header.
  • Rear Header—this is where the tubeside fluid leaves the exchanger or where it is returned to the front header in exchangers with multiple tubeside passes.
  • Tube bundle—this comprises of the tubes, tube sheetsbaffles and tie rods etc. to hold the bundle together.
  • Shell—this contains the tube bundle.





A corporation is a living organism; it has to continue to shed its skin. Methods have to change. Focus has to change. Values have to change. The sum total of those changes is transformation

The most dangerous kind of waste is the waste we do not recognize

Continuous improvement is not about the things you do well — that’s work. Continuous improvement is about removing the things that get in the way of your work. The headaches, the things that slow you down, that’s what continuous improvement is all about
so you wanna do a Start up, eh??????????

startups are hard…
startups are hard….
startups are really hard….
startups are heartbreaking…!!!
startups are soul crushing….


Startups are life shortening….




5 myths about startups
1.Startups cost nothing to build
2.The average tech startup founder is a
25 year old male ivy league dropout
3.Startups get funded on a napkin
sketch and passion
4.A good idea wins every time
5.Location doesn’t matter*

fact:
this is not reality.


                                           stuff that costs $$

hiring amazing people - and you need A level amazing people in startups (they like to be paid even if they believe in you)

• infrastructure - yes. It’s cheaper than it 
was, but those EC2 bills are still a bitch.

• marketing - you can do a LOT for free in
the beginning, but there is a bunch of
noise to cut through today.
a week in the life
of a startup founder







continue..
DMC was set up in 1979 in the industrial town of Vithal Udyognagar, near Anand, Gujarat, India.Today, it is among the largest project engineering and equipment manufacturing companies in the dairy, beverages, pharmaceutical, healthcare, brewery, food processing, confectionery and industrial refrigeration sectors. In addition, the company has set up a top-of-the line packaging film plant for products such as vegetable oil, coffee, tea, salt, milk powder, sanitary napkins, etc.
About Tetra Pak

Tetra Pak is the world's leading food processing and packaging solutions company. Working closely with our customers and suppliers, we provide safe, innovative and environmentally sound products that each day me​et the needs of hundreds of millions of people in more than 170 countries around the world. With almost 22,000 employees based in over 85 countries, we believe in responsible industry leadership and a sustainable approach to business. Our motto, “PROTECTS WHAT’S GOOD™," reflects our vision to make food safe and available, everywhere. More information about Tetra Pak, which was recently accorded Business Superbrands status, is available at www.tetrapak.com